Wave soldering

Wave soldering is a bulk soldering process used in the manufacture of printed circuit boards.The circuit board is passed over a pan of molten solder in which a pump produces an upwelling of solder that looks like a standing wave.As the circuit board makes contact with this wave, the components become soldered to the board On the page Wave Soldering VS Reflow Soldering, the meaning of wave soldering has mentioned, Wave soldering is to make the soldering surface of the plug-in board directly contact the high-temperature liquid tin to achieve the purpose of soldering. The high-temperature liquid tin maintains a slope, and a special device makes the liquid tin form a wave-like phenomenon, so it is called wave soldering Wave soldering is a mass soldering procedure that will permit you to make many PCBs quickly. You will need to pass every PCB over a pan of liquefied solder. There, a pump will create a surge of solder that will resemble a standing wave What is Wave Soldering? The basic principle of wave soldering is fairly simple. After components are placed on the PCB with their leads inserted in holes (through-holes) drilled or punched through the PCB, the assembly is placed on a conveyor. The conveyor moves the assembly across a tank (often called the pot) of liquid solder Wave Soldering. Wave soldering is a bulk pcb soldering process used in the manufacture of printed circuit boards. The circuit board is passed over a pan of molten solder in which a pump produces an upwelling of solder that looks like a standing wave. As the circuit board makes contact with this wave, the components become soldered to the board

Video - Industrial Wave Soldering of Printed Circuit Boards.This video works alongside the links to information and worksheets, written below. It could be us.. Wave soldering is a long established process with many parameters that must be controlled to maintain high yields on the production lines. Many manufacturers take simple temperature profile measurements as there benchmark for process control, when in fact there are many more parameters whic PC Board Assembly - Wave Soldering capabilities of Electro Soft, Incorporated. This video shows the process of a PC Board running through a wave soldering m.. The Electra wave soldering machine offers maximum process flexibility and delivers world-class soldering results. The DwellFlex 4.0 is the first solder nozzle designed specifically with Industry 4.0 automation in mind. The DwellFlex 4.0 provides the highest level of soldering capability for thermally challenging and difficult solder applications Wave soldering is primarily a bulk soldering process that is used to create multiple circuit boards at home. Some people have created successful at-home wave soldering machines using frying pans and even toaster ovens

Wave soldering - Wikipedi

  1. Types of Wave Soldering Defects Types of Defects Non-Wetting Dewetting Pin Holes Webbing White Haze Solder Balls Icycling Bridging Excess Solder Dull/Grainy Joints Cold/Disturbed Joints Non-Wetting Recognized by pull back of solder to expose the surface that was to be soldered Non-Wetting Possible Causes
  2. Wave soldering is a technique used for large scale PCB assembly for fast soldering of boards that use either or both SMDs and leaded components. Wave soldering is far less widely used in PCB assembly than it was in previous years
  3. Wave soldering is an in-line process in which the underside of the printed circuit board is treated with flux, then preheated, and immersed in liquid solder. In the next step, the board is cooled. This is the gist of the entire wave soldering process. A machine is used to carry out this process
  4. Wave Soldering SMT. Even though most SMT soldering is achieved through reflow, some assemblies require that some of the Surface Mounted Devices (SMDs) on a board, such as chip components, must be wave soldered. Often, these passive components are on the bottom side of a PCB and are held in place by dots of adhesive
  5. Wave Soldering. Wave soldering is primarily used to solder through hole components to a PCB but can also be used for SMT parts. During a typical wave soldering process the board, with components inserted, is passed through stages where a flux is applied, then the board is preheated before passing over a wave of molten solder
  6. Wave soldering is an automated process in which components are soldered onto a printed wiring board (PWB) as the board passes over the top of a wave of solder. Air pumped up from the bottom of a container of melted solder creates this wave. Baffles mounted inside the pot also help to form the required wave profile for the board being soldered
  7. g a high quality solder joint and control is critical; flux, heat and solder

Wave soldering is a soldering process where, depending on the assembly method, through-hole electronic components or connection elements are soldered onto the PCB manually or using pick-and-place machines Wave Soldering • Definition As its name depicted, wave soldering is used to combine PCB and parts through a liquid wave formed as a result of motor agitation and the liquid is actually dissolved tin. It is carried out in wave soldering machine. The image below demonstrates a sample wave soldering machine. • Soldering Proces What is Wave Soldering? In wave soldering, an artificial wave is created using the wave soldering machine. It looks like the waves we see in a sea, but the wave is of dissolved tin, and we can also call it dissolved solder. A PCB containing the components passes over the wave, and solder is applied to it. Wave Soldering Machin Auto Dip Soldering Machine ADS-3530. Wave Soldering. The ADS- 3530 is an ideal automatic dip soldering machine which is more efficient and reliable than hand soldering or manual dipping, it adopts a pin-type, fixture-less board holder for PCBs up to 350 x 300 mm. Dip soldering speed and angle is adjust.. The formation of solderballs in a wave soldering process is unavoidable, because itis part of the physical behavior of a separating liquid flow. If a liquid flow becomes thin, the flow will form separate droplets. A running water tap that is gently closed can easily demonstrate this

What Is Wave Soldering? Wave soldering is a bulk soldering process that enables one to manufacture many circuit boards in a very short amount of time. It works by passing each circuit board over a pan of molten solder. A pump in the pan creates a wave of solder that washes over the board, soldering the components to the board Wave soldering is a necessary feature attached to the bottom of a mixed-technology Absolute PCB, but the wave geometry used differs from that of the electronic components per hole. Dual-wave types are turbulent in the traditional soldering phase and smooth in the other waveform, such as the traditional soldering technique Solder Balling. Solder balling can occur when small bits of solder re-attach themselves to the PCB — specifically near the leads — as it goes through the wave soldering process. Common causes of solder balling can include: The temperature of the solder in the tank is too high. Solder is falling back into the wave as it separates from the. Wave Soldering Machines. The basic way that wave soldering machines work is that a wave of liquid solder is created by sending out into the chamber inside the soldering machine via a nozzle. The wave travels across the chamber in a particular wave pattern, determined by the design of the machine. The PCB travels through the machine via conveyor. Wave soldering flux is the heart of the wave soldering operation. There are many types of soldering fluxes. Picking the correct flux chemistry depends on a number of factors, including: Indium offers all of the most common tin-lead and lead-free solder alloys in a variety of shapes and sizes. The most common alloys are listed below

Wave Soldering Process and Its Typical Proces

  1. Solder pot in/out and up/down driven by motorized system with security device to avoid any damage caused by incorrect operation. Standard full titanium solder pot for lead-free production. 1/2HP high power mechanical pump to make the wave as high as 15mm
  2. Solder Wave Height. The height of the solder wave is a key parameter to be evaluated when setting up the wave soldering process. The contact time between the solder wave and the components being welded is usually set to 2 to 4 seconds. The contact time is controlled by two parameters on the machine, namely the conveyor speed and the wave height
  3. Modern wave soldering in sizes up to 610 × 850 mm. Thanks to modular design, Ersa POWERFLOW wave soldering systems are suitable for any customer requirement - from high-end full-tunnel inert gas soldering systems to open atmospheric wave soldering systems. Each model relies on stable processes and reproducible parameters with impressive values.
  4. Wave soldering utilises a stainless steel bath filled with molten solder, a solder heating element and an agitator to produce a stationary wave across the surface of the liquid solder. Considerable expertise is required to maintain the solder in prime condition, at the correct temperature and wave dynamics to achieve the best soldering results

Wave soldering is a soldering process that the molten liquid solder, with the help of a pump, forms a specific soldering wave on the surface of the solder tank, and the PCB with the components is placed on the transmission chain, the soldering joint is realized by passing through at a specific angle and a certain immersion depth Wave Soldering Machine,Mini wave soldering machine,reflow oven,Chinese supplier,Sales: Sabrina HeEmail: sabrina.he@hjssmt.comMobile/Whatsapp/Skype/WeChat: 8.. Product Features & Details: We are a renowned organization in the industry to provide our patrons with the best quality range of Wave Soldering Machine. Features:. Open tent streamlined housing design and easy to clea

Wave Soldering-The Ultimate Guide To Effective Solderin

Making Sense of Wave Soldering Sierra Circuit

電子業早期在SMT(Surface Mount Technology,表面貼焊技術)還沒徹底發達前,所有的電路板組裝幾乎都要經過這種「波峰焊接的製程(wave soldering)」製程以達到電子零件焊接於電路板的目的。. 之所以稱之為「波峰焊接」是因為它在焊接時會使用到一整桶的錫爐,錫爐內會加熱到足以融化錫條的溫度並形成. One option is to adopt an inert wave soldering system. The main benefit of nitrogen in wave soldering processes is the reduction in the generation of dross. [3, 4, 5] Dross is the silvery sludge that covers the surface of the solder pot. The wave chute area is critical for dross generation because of the agitation of the molten solder second wave where solder gently flows forming one lump. The first wave is intended to effectively supply solder into the through hole and to the joints of the concentrated surface mounted parts, and the second wave is intended to make a good fillet shape. In wave soldering, the supply condition of the hea Compared to selective wave soldering, it consumes more time; Selective soldering has what it takes to provide a beneficial process for different scenarios, most especially for the densely packed and small boards of today. Process Involved in Wave Soldering. Wave soldering can be described as the automated PCBA soldering process. From the name. The wave soldering equipment will have to be lead-free compatible. Due to the higher tin content of lead-free alloys such as tin-silver-copper, the leaching of iron can be an issue, which may require the solder pot, impeller and ducts to be replaced with materials, which prevent dissolution. This can be a capita

In wave soldering, the solder pad dimensions should be larger than normal footprint dimensions for reflow soldering. This is to allow the molten solder from the wave to have enough contact area with Cu pad, and a path to flow through the pad underneath the package Wave soldering utilizes a different soldering method for manufacturing PCBs. It is the best method for engineers who need to solder a large number of PCBs at the same time. The wave soldering process begins by applying flux to the components that need to be soldered. The flux removes surface oxide and cleans the metal before soldering, which is. Wave soldering is a soldering process where, depending on the assembly method, through-hole electronic components or connection elements are soldered onto the PCB manually or using pick-and-place machines. First, the entire module is wetted with flux on the solder side, then pre-heated, and finally run through a single or double solder wave.

What is Reflow Soldering and Wave Soldering? - Printed

Reflow soldering is soldering the components, with the help of reflow, which is formed by hot air. As compared to the reflow soldering, the wave soldering technique is more complex. Reflow soldering is a less complex technique. Careful monitoring of issues, such as the temperature of the board, and time that it spends in the solder is necessary Find here Wave Soldering Machine, Heat Wave Soldering Machine manufacturers, suppliers & exporters in India. Get contact details & address of companies manufacturing and supplying Wave Soldering Machine, Heat Wave Soldering Machine, PCBA Wave Soldering Machine across India The wave soldering evaluation for DFN (Dual or Discrete Flat No lead) had been executed to determine whether, beside reflow soldering, a wave soldering process could be used to solder DFN components. The first step was a feasibility study. This was followed by the determination an The wave soldering process is mandatory for surface-mount technology (SMT) and the through-hole printed circuit assemblies. In the SMT, the component sticks to the surface of the PCB. It happens through placement before it runs through the melted solder wave. Most times, wave soldering made use of the through-the-hole components. Wave Soldering. Wave Solder Using wave solder fixtures can provide a multitude of benefits ranging from supporting the PCB during the wave soldering process to reducing the amount of time required for hand touch-up operations after the wave. In addition, wave solder fixtures reduce solder defects, permit wave soldering while masking bottom- side.

Reflow Soldering & Wave Soldering . We have already known SMT (Surface Mount Technology) is a surface mount soldering method that is different from THT (Through-hole Technology) which is need components inserting through the holes.Reflow soldering is applied in the SMT assembly, while wave soldering got used for THT assembly, the two soldering methods are performed in different equipment Selective soldering is a variant of wave soldering, the equipment makes a small solder alloy wave within a nozzle and moves this wave to the THT joints that are to be soldered. Selective soldering consists of three steps: Application of liquid flux. Preheating of the printed circuit board. Soldering with a specific solder nozzle


Double wave soldering process. Application range of double wave soldering.Usually single wave soldering can not be competent for the welding of double-sided sticker printed circuit board.It will produce a lot of leakage welding and bridge connection.In order to meet the new requirements, dual-wave soldering has emerged as the times requir WAVE SOLDERING DEFECTS 1 and Troubleshooting (Wave Soldering Problem and Solution) Wave soldering is a large-scale soldering process by which electronic components are soldered to a printed circuit board (PCB) to form an electronic assembly. The name is derived from the use of waves of molten solder to attach metal components to the PCB A fresh look at wave soldering. Addressing the needs of automotive and industrial applications, Nexperia has already introduced side-wettable flanks for DFN packages.This enhances the quality of reflow solder joints and allows for Automated Optical Inspection (AOI).It also guarantees the complete side pad surface will be wetted with solder during reflow soldering

Wave soldering is one of the oldest automated soldering processes in the electronics industry. Despite the age of the technology, wave soldering still plays a critical role in many manufacturing operations. In this online course, industry veteran Mike Kaminsky, Kester, guides you through all aspects of the wave solder process to understand. Wave Soldering. Wave soldering is a process where the printed circuit board is soldered over a wave of molten solder. With this method, the entire board is soldered in a few seconds, producing joints that are reliable electrically and mechanically. This process is faster than the manual soldering process and produces joints with a higher degree. Wave Soldering. Unless the surfaces are unusually clean, flux always has to be applied in order to encourage wetting. When flux is heated, first its low-boiling constituents evaporate, and then it starts to decompose, generating smoke. It is easy to tin a component by dipping first in flux and then in solder, because the vapour and fumes can. ERSA's new full nitrogen tunnel wave solder machine, the POWERFLOW N2 was specifically designed to meet the challenges of lead free! As ERSA's flagship machine, the POWERFLOW N2 can reduce lead free wave solder running costs by as much as 90%! The machine highlights a 16 board width, plug and play pre-heat design (Medium IR Wholesale selective wave soldering machine /Small batch fast soldering from Beijing Glichn S&T Development Co., Ltd. on m.alibaba.co

PC Board Assembly - Wave Soldering Machine - YouTub

During wave soldering, small solder balls can be formed. These balls appear mostly on the solder side of the printed circuit board, but can sometimes also be found on the component side. The risk of the formation of solder balls seems to increase with the increasing package density, especially when SMD's are mounted at the solder side The wave soldering temperature is determined according to the size and thickness of the printed board, and the wave soldering temperature is normally 250 degrees Celsius plus or minus 5 degrees Celsius. Since the heat is a function of temperature and time. The heat of solder joints and components is increased along with time under constant. China Jaguar Manufactures Lead Free Wave Soldering Machine for DIP Line, Find details about China Wave Solder, Wave Soldering Machine from Jaguar Manufactures Lead Free Wave Soldering Machine for DIP Line - Shenzhen Jaguar Automation Equipment Co., Ltd

Electra Wave Soldering Machine Electrovert Wave

  1. The reflow soldering procedure is a bit various than wave soldering, however, it's one of the most usual means to affix surface area install elements to a motherboard. Swing soldering is a lot more regularly utilized for soldering through-hole parts. Although it's feasible to utilize reflow soldering for this objective, it seldom is because.
  2. Through-hole component lead soldering. When soldering components into PTH connections, it is crucial to completely fill the PTH with solder. This achieves good wetting of lands, barrel top and bottom, and leads. Soldering should meet compliance requirements, regardless of the process, e.g. wave soldering, manual soldering, etc
  3. I.C.T W4 DIP Wave Soldering Machine I.C.T W3 DIP Wave Soldering Machine I.C.T W2 THT Wave Solder Equipment Acrab450 Nitrogen Wave Soldering Machine Multi Function Selective Wave Soldering Machine with Flux Free Spare Parts Lead Free Selective Wave Soldering Machine Off-line Selective Wave Soldering Machine SS330 Hight Quality Off-line Selective.
  4. Nitrogen Wave Soldering Machine KTN-450. Specifications: Nitrogen Wave Soldering Machine KTN-450. Infrared heating method, by this method, the air won't flow, It can keep high level nitrogen level in soldering part. easy to reach oxygen less than 30-50 PPM. High nitrogen level make the solder clean and very few dross nearly no, and for the PCB surface it's very clean, no dross on the surface.
  5. The wave soldering process is one of the most challenging procedures to set up. The ECD WaveRIDER® NL 2 greatly simplifies wave solder set up and ensures perfect repeatability, time after time. Board recipe preheat temperatures, conveyor speed, wave height, contact times and parallelism are all measured an
  6. utes. If a wave solder system is design to have a conveyor.
  7. Wave - BlueRing Stencils. Surface Mount. Surface Mount Carriers. Flex Circuit Carriers. Funky Fixtures. Wave. Wave Solder Pallets. Selective Wave Solder Pallets. Adjustable Pallets

What is Wave Soldering? Here's the Answer! - Welding

wave soldering. Applying liquid solder to the underside of printed circuit boards in order to bond the chips and discrete components that are placed on top of the board and whose metal leads (pins) extend through the board. The board is moved across the solder, which adheres to the flux and bonds the pins to the board. Contrast with reflow Wave soldering process is used for mass soldering of through-hole Electronic Components to the PCB. Waves of Molten Solder is used in the Process, hence the name wave soldering. The Process starts once all the through-hole components are placed onto the PCB that moves across on a conveyor belt Insufficient wave contact time (2 to 4 secs recommended) Insufficient waves heights (for chip wave and main wave), (waves should meet half the PCB thickness) Our ECD WaveRIDER and Fluxometer will be able to check and monitor all the soldering parameters in the wave soldering machine, and to narrow down the possible root cause(s) of the problem

Best in Class Wave Soldering Systems with low operating costs. The POWERFLOW N 2 is a full-tunnel nitrogen wave soldering system developed specifically to master the challenges of lead-free production. It offers enormous savings of more than 90% in its operating costs FLIP type solder pool, high precision preheat. Standard gear for spot cooler!! Optimum soldering has been realized. Secondary nozzle former remote adjustable mechanism Remote control with note-type personal computer. (Option) Central control with touch panel Automatic adjustment of preheating temperature of the printed circuit board MBO : soldering supplies - Solder Wire - Wave soldering - Métaux Blancs Ouvrés. We are manufacturers of soft solder, tin alloys, solder wires, preforms, solder fluxes, strippers, solder creams, solders with and without lead. The company MBO is ISO 9001 and IATF 16949 certified. Our welding solutions comply with the European RoHS and. Wave soldering is a form of soldering used to attach circuits to the boards. Before the introduction of surface mount soldering, nearly all PCBs relied on this method for the placement of electronic essentials. However, other techniques like reflow and selective soldering are more relevant to the fine features present today on PCBs for surface. GLICHN is specializes in the development and manufacture of SMT assembly line and semiconductor equipment;,Reflow Oven,Wave Solder,Stencil Printers,Small Benchtop SMT,Pick And Place Machine,Solder Paste Mixer,Magazine Loader,esd device high technology se

Wave Soldering for PCB Assembly » Electronics Note

The Best Wave soldering services in India. There are many companies doing Wave soldering in India. Of these EITPL is the most outstanding company. We deliver our products promptly and have a high customer satisfaction rate. We offer both RoHS (Restriction Of Hazardous Substances) and Non-RoHS process of wave soldering Wave soldering machines are used to solder both conventional through-hole and surface mount components on a printer circuit board. Motorized lead and lead-free solder pots offer flexibility and quick change. These machines also can increase through-hole speed with dual-wave soldering capabilities Wave soldering pre-heat, surface mount parts have been pre re-flowed on top and bottom so you can't reflow them again. You are limited to how much pre-heat you can dump into the board. If you are doing this as part of a reflow cycle, that whole board is getting heated up to reflow temperature and you get a much better chance of getting.

5 Important Steps of a Wave Soldering Process

Wave Soldering SMT ITW EA

Wave Solder Pallets Material. wave solder pallet material is a fiber-reinforced plastic for mechanical and electrical applications.... by wave solder processing is common practice. Because surface mount components are normally soldered using a reflow oven process the impact of wave soldering and wave solder simulation methods must be understood. Process characterization was performed to compare the wave solder reflow method, the solder dip method, and standard reflow oven.

Wave Soldering MacDermid Alph

ETA & MARA Acrab450 Nitrogen Wave Soldering Machine Introduce of Nitrogen Wave Soldering Machine ETA & MARS nitrogen wave soldering machine is an energy-efficient and efficient product. This wave soldering machine Acrab450 have 3 preheating zones. 1.Nozzle: Japan Kuroda Seiko nozzles, adjustable atomizing area, ensuring the long time spray uniformity and reliability HB Automation is a comprehensive supplier in the SMT market to provide our customer with a wide range of the most innovative and reliable types of SMT equipment such as Reflow oven, Wave solder, Vertical curing oven,Selective soldering machine and PCB handling machines.The team we are working with who has the professional experience in manufacturing and design in the SMT equipment with around.

What is Wave Soldering? - wiseGEE

Desktop Wave Soldering. Introduction TB680 is aiming at the practical status of the current soldering technology inland. It occupies the vacancy of the small automatic wave soldering inland. It adapts to the research and production in the research center, war industry, middle and small-sized corporations, small private corporations, and other. Wave soldering systems Silent Features Stainless - Steel Foam Flux bath. Stainless - Steel long-life Foaming cartridge High efficiency convecto-Radiative pre-heater Extra long - life chain conveyor (6 mm, min section thickness) Submerged tube - in - tube sealed cartridge heaters Slide - out solder bath for easy cleaning Double wave soldering process. Application range of double wave soldering.Usually single wave soldering can not be competent for the welding of double-sided sticker printed circuit board.It will produce a lot of leakage welding and bridge connection.In order to meet the new requirements, dual-wave soldering has emerged as the times requir


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Comparison between Wave Soldering and Reflow Soldering

3. Wave soldering. When the temperature continues to rise, solder paste melts to become liquid. This results in a wave of solder which travels throughout the board and allows components to solidly bond with the board. 4. Cooling. The wave soldering profile is conformed to the temperature curve A Full Guide (Meaning, Definition and Types) Soldering is a joining process used to join different types of metals together by melting solder. Solder is a metal alloy usually made of tin and lead which is melted using a hot iron. The iron is heated to temperatures above 600 degrees fahrenheit which then cools to create a strong electrical bond 4 Wave solder machines with bench top and lead free are widely application. The unit has replaced iron and dip solder furnace to do soldering in small-middle batch production. 5 PCB productions are up to 200 pcs within 8 hours, high efficiency in university, research and design factory A printed circuit board that is wave or selective soldered has the potential for two types of voids in the solder joint connection. We differentiate: Blow holes, these are large voids that can be found close to the barrel or in the bulk of the solder

Wave soldering devices below 0.050 pitch should be avoided and questioned during design for manufacture (DFM) reviews of new designs. Yes, it can be done, but it takes a lot more effort from machine and process engineers. Soldering 0.032 pitch can be achieved, 0.025 is problematic and using 0.020 on the base of the board requires more. Wave Solder Pallets. Smart SMT Tools wave solder pallets adopt the synthetic stone materials from world's first brand-Swiss Essola, high quality imported bakelite, fiberglass board, alloy or specified materials. Feature a wide range of application: all kinds of wave soldering, infrared reflow soldering, automatic insertion and assembly of. 300 Degree Celsius. Max Wave Height. 0-10 mm. We are actively engaged in the offering WSM 300 NU Wave Soldering Machine to the clients. Our offered machine is manufactured from quality assured materials that are procured from reliable vendors of the market by employing latest technology in compliance with industry defined standards and norms Soldering (Mounting with Pb-Free solder) Wave Soldering Subject devices : Both Pb & Pb-free plated devices Subject solder : Pb-free (SAC) solder Temperature : Max. 260°C, max 10 sec Preheat 110-130°C, 60-90 sec (for single sided boards 100 ±10°C) (max temp increase ≤ 3°C/sec) Reference There are many types of wave solder machines; however, the basic components and principles of these machines are the same. The basic equipment used during the process is a conveyor that moves the PCB through the different zones, a pan of solder used in the soldering process, a pump that produces the actual wave, the sprayer for the flux and the.

Video: Reflow Soldering VS

Product Introduction. Chip Wave Soldering Machine. Description. Chip wave soldering machine is a bulk soldering process used in the manufacture of printed circuit boards.. The circuit board is passed over a pan of molten solder in which a pump produces an upwelling of solder that looks like a standing wave Wave soldering: Wave soldering is still widely employed for axial leaded devices and for mixed technology boards. Surface mount components can be wave soldered successfully if the recommendations in this document are followed. Surface mount components must first be mounted to the PCB with an adhesive before they can pass through the solder wave Wave Soldering Machine KTM-350, Preheating zone 4 zones, Solder pot capacity Approx.450kg,Weight Approx.1500kg,Dimension 4500*1600*173

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